waterjet myths

What Are the Advantages of Water Jet Cutter in the Automotive Industry?

An increasing number of industries are realizing the rewards of high-pressure waterjet cutting, and one of which is the automotive industry. Let us delve into the manifold ways that the water jet system of cutting is helping the automotive and car manufacturing sphere achieve greater heights of success today

Water Jet cutter does not discriminate against the metal it will work on. 

It is important to highlight that water jet cutting is an industry-wide method of choice when it comes to cutting many different types of materials, even metals. As we see it, this is a huge boon for car producers and the automotive industry at large because their primary focus in terms of production is, evidently, metal. 

The water jet system of cutting can be utilized on a variety of metals, including aluminum, mild steel, stainless steel, copper, titanium, alloys, and brass.

robotic system

It delivers an exceptionally clean final cut with an extraordinary edge quality that removes the need for secondary finishing. It is also renowned for its cold-cutting qualities. This means to say that no part or portion of the metal you are working on will be affected by heat because it will never generate it. 

It plays well with the current robotics system.

One of the most advantageous elements of water jet cutter for the automotive industry is how easily it melds into existing automobile manufacturing processes. This form of cutting, in particular, can be seamlessly incorporated into existing robotic systems.

Water jet cutting is non-abrasive. It can work with a wide range of materials, including carpeting, insulation, and head linings, and many more. Moreover, this material cutting method is extremely clean; unlike other conventional cutting technologies, it is practically mess-free and generates very little waste material throughout the whole cutting process.

It is Highly Efficient. 

The high-efficiency rate of the water jet system is another appealing feature, the reason why the automotive manufacturing space favors it so much in its production. It is low-maintenance, comes with a streamlined process, and most importantly, gives car manufacturing bodies the excellent finish they require, even under limited time constraints.

It will not put the environment in harm’s way. 

technologyNumerous processes associated with industrial manufacturing often lead to pollution and less-than-optimal air quality. This earned the traditional material cutting systems notoriety; water jet systems eliminated the shortcomings of industrial cutting processes.

It is also known to generate relatively little trash and emits no harmful emissions, which can be detrimental to the surrounding environment. 

Multiple robotic systems and cutting heads using only abrasive or pure water can be mounted on a single cutting station. This signifies that a waterjet cutting system on an automotive assembly line can manage the production of a variety of different parts made of different materials. It will not halt the line that will modify anything other than the control program.

The above points we presented above make up some of the many good reasons why this technology is very much ideal for fast-paced fabrication and manufacturing environments such as the automotive industry, where very precise cuts are imperative and manufacturing and production timelines must be strictly adhered to. 

Debunking Popular Myths on Waterjet Cutting Machine

Waterjet cutting machines can cut through various materials like plastics, metal and even through carbon fiber sans any risk of distortion or warping. The industry-wide patronage and use of waterjet cutting have grown over the years. Even with this impressive growth, the natural tendency of many people is to develop wrong impressions or notions about it.

The wrong frame of mind that people have about this material cutting technology paved the way for waterjet cutting myths to rise. It left people confounded about waterjet cutting and thus has kept many from seeing what the waterjet technique is capable of, what its real value is. Needless to say, it has prevented many people from enjoying the benefits of waterjet cutting, especially those who are working in the fabrication space. 

To shed light and alleviate some of the wrong notions we have about waterjets, we are presenting some of these myths and the truth behind them. Hopefully, by this measure, we will understand waterjet cutting machine process even further.

Abrasive Waterjet Cutting Machines Are Sluggish and Creates Noise

Lack of proper knowledge is the reason why people welcomed the notion that the waterjet cutting technique takes a while to complete and requires a significant amount of effort to produce. Truth is, waterjet cutting utilizes an accelerated erosion process for it to cut and slice through tough material or object. The process, though, is fast and not slow-paced.

Many also think that the results of waterjet cutting will need a lot of time and effort to produce; yet, waterjet cutting makes use of accelerated erosion process so it can slice through a material, fast. Fortunately, even if the cutting speed is fast it doesn’t lead to any problems with mess or noise.

Waterjet cutting is usually performed under a measly amount of water, which helps reduce the production of spray, steam or mist. Besides, underwater cutting will also significantly help in reducing noise levels. It is estimated that underwater cutting will register about 75-decibel noises.

Waterjet Cutters Are Too Challenged in Cutting Complex Parts

In the past, many of us have been lead to believe that this material cutting technology will be struggling when it comes to handling 3D components. Unknown to most of us, industry experts revealed that the intention for recent advancements in the 3D cutting space is to help us maximize the level of versatility offered by waterjet cutting.

Like for instance, waterjet cutting heads can now swerve in many directions. This can be made possible with the use of the right application software. This attribute is now allowing waterjet machines to handle the cutting and slicing through of 3D parts in a fluid, single motion. Hence, eliminates the need to carry out secondary cutting.

5-Axis Waterjet Cutting Head
5-Axis Waterjet Cutting Head

Waterjet Pump Machines Are Likely to Blow Up

How does a water jet cutting machine work? Almost all mechanical devices run the risk of blowing up, to a certain degree. But their core design and structure help alleviate this risk, so it is not so much of a worry for anyone concerned.

When you acquire a waterjet machine cutter, see to it that you only transact with an accredited manufacturer or dealer. Why?

It is because reputable manufacturers see to it that their product offerings adhere to the industry standards and abide by the strict manufacturing rules rolled by the authorities. One aspect of this safety standard has something to do with high-pressure vessels, they are made to leak first before they would break. This signifies that pressure cannot build up in any region of your equipment that can pave the way for a catastrophic failure to occur.

Wrapping Up!

By these popular myths presented above, did we just bust a waterjet cutting myth you know? We are in high hopes that they will help you to gain a better understanding of the benefits of commercial type and home waterjet cutting machine.