Industrial Technology

What are the Practical Applications of Water Jet Cutting Machine?

The indispensable use of high-pressure water jet cutting machines can be seen in many industries nowadays. Considered today as among the fastest and widely accepted precision machine processes, this cutting-edge technology allows a wide array of industries to benefit from perceived efficiency gains as well as to obtain high-levels of productivity while costs are being kept at its lowest and at the same time environmentally sustainable, too.

Cutting of Stone and Tiles

Water jet cutting machines can cut through marble, ceramics, stone, porcelain and even floor tiles, but by virtue of adding abrasive materials the machine’s cutting power is further intensified. 

A water jet machine is highly recommended for projects that involve inlay insertion and even logos for tile and stone applications. The overall process itself effectively maximizes performance yet significantly reduces costs and exceeds your anticipated profits.  

The new breed of ceramics we have nowadays is best described as ultra-hard and end-users are finding them advantageous. But fabricators would have a hard time cutting through these materials with the use of traditional cutting equipment. The use of which is such a drudgery and are likely to cause bottlenecks in your production.

Cutting of Glass

The use of abrasive waterjet technology is also highly recommended in projects that involve cutting glass. Waterjet can effectively pierce through many different levels of thickness. But the key selling point here is not so much about how effective it is in cutting through a material, the point of interest here most of the time is its exceptional edge quality. We can see nowadays that this technology is now being taken advantage of by various business entities on a global scale and are using it for their various glass processing applications. This may include the following.

  • Bathroom and kitchen splashbacks
  • window panels
  • tabletop inlays
  • frameless shower screens.
  • mirrors

Cutting of Metal

Waterjet technology is also ideal for use when you need to cut an array of exotic and standard metals, and this may include any of the following:

  • aluminum
  • titanium
  • stainless steel
  • copper
  • brass
  • alloys
  • Inconel

Waterjet technology is highly reputed for cutting metals because it is known to create nothing less than a clean, seamless cut with superior edge quality. It is so good and clean that it would require you to carry out a secondary finishing. Hence, we qualify waterjet cutting machines as among the most versatile and efficient process for cutting out materials today.

cutting of metal

Besides, it is also considered as a cold cutting process in such a way that it is ideal for use in cutting metals that are known not to have any heat-affected zones, regardless of which part of the workpiece you look into.

Cutting of Food Products

You may not be aware of this but waterjet technology has been in use by the manufacturing companies for their food cutting applications. It helps mitigate the occurrence of problems brought about by cross-contamination. This can usually happen during the cutting process itself.

Nowadays, water jet cutting technology can be seen widely used in processing a wide range of food products. This perishable commodity would include meat products and fresh fruits and vegetables. It is also tapped in portioning celery, chicken, and fish.

The use of waterjet is also finding its way in portioning food products and produce since it can significantly help save time, increase shelf life of a perishable product, and minimizes the possible risks of cross-contamination due to cutting with blades.

Debunking Popular Myths on Waterjet Cutting Machine

Waterjet cutting machines can cut through various materials like plastics, metal and even through carbon fiber sans any risk of distortion or warping. The industry-wide patronage and use of waterjet cutting have grown over the years. Even with this impressive growth, the natural tendency of many people is to develop wrong impressions or notions about it.

The wrong frame of mind that people have about this material cutting technology paved the way for waterjet cutting myths to rise. It left people confounded about waterjet cutting and thus has kept many from seeing what the waterjet technique is capable of, what its real value is. Needless to say, it has prevented many people from enjoying the benefits of waterjet cutting, especially those who are working in the fabrication space. 

To shed light and alleviate some of the wrong notions we have about waterjets, we are presenting some of these myths and the truth behind them. Hopefully, by this measure, we will understand waterjet cutting machine process even further.

Abrasive Waterjet Cutting Machines Are Sluggish and Creates Noise

Lack of proper knowledge is the reason why people welcomed the notion that the waterjet cutting technique takes a while to complete and requires a significant amount of effort to produce. Truth is, waterjet cutting utilizes an accelerated erosion process for it to cut and slice through tough material or object. The process, though, is fast and not slow-paced.

Many also think that the results of waterjet cutting will need a lot of time and effort to produce; yet, waterjet cutting makes use of accelerated erosion process so it can slice through a material, fast. Fortunately, even if the cutting speed is fast it doesn’t lead to any problems with mess or noise.

Waterjet cutting is usually performed under a measly amount of water, which helps reduce the production of spray, steam or mist. Besides, underwater cutting will also significantly help in reducing noise levels. It is estimated that underwater cutting will register about 75-decibel noises.

Waterjet Cutters Are Too Challenged in Cutting Complex Parts

In the past, many of us have been lead to believe that this material cutting technology will be struggling when it comes to handling 3D components. Unknown to most of us, industry experts revealed that the intention for recent advancements in the 3D cutting space is to help us maximize the level of versatility offered by waterjet cutting.

Like for instance, waterjet cutting heads can now swerve in many directions. This can be made possible with the use of the right application software. This attribute is now allowing waterjet machines to handle the cutting and slicing through of 3D parts in a fluid, single motion. Hence, eliminates the need to carry out secondary cutting.

5-Axis Waterjet Cutting Head
5-Axis Waterjet Cutting Head

Waterjet Pump Machines Are Likely to Blow Up

How does a water jet cutting machine work? Almost all mechanical devices run the risk of blowing up, to a certain degree. But their core design and structure help alleviate this risk, so it is not so much of a worry for anyone concerned.

When you acquire a waterjet machine cutter, see to it that you only transact with an accredited manufacturer or dealer. Why?

It is because reputable manufacturers see to it that their product offerings adhere to the industry standards and abide by the strict manufacturing rules rolled by the authorities. One aspect of this safety standard has something to do with high-pressure vessels, they are made to leak first before they would break. This signifies that pressure cannot build up in any region of your equipment that can pave the way for a catastrophic failure to occur.

Wrapping Up!

By these popular myths presented above, did we just bust a waterjet cutting myth you know? We are in high hopes that they will help you to gain a better understanding of the benefits of commercial type and home waterjet cutting machine.

How Can CNC Plasma Kits in Australia Effect Change to the World?

Laser Cutting Machine

Is it possible for CNC plasma kits in Australia to effect change to the world? If so, then in what aspects of our life can it impart positivity? Every time that technology or industrial equipment migrates from the exclusive use of the biggest players in the industry towards the hands of, say, independent users, it almost always seems to evolve in peculiar ways.

About a few decades ago, it is not unusual to see CNC cutting machines and many other types of automation systems being used by government contractors or major fabrication shops from all over the globe. This is comparable to how the military attempted to have sole control over the Internet, that when it reached personal computers there is no stopping to the possible uses and capabilities it can offer.

Whenever the world has a good chance to take hold of new, innovative technology, its natural tendency is to optimize every imaginable application it can squeeze out from it — eventually changing the face of the earth as we know it.

Much like how the Internet has changed the course of our life nowadays, CNC cutting machines are bound to evolve, too. Countless numbers of people from around the globe now have access to this cutting-edge technology, giving them the ability to carry out things that we thought can be seen only in science fiction films.

We have below some of our fearless forecasts for CNC plasma kits Australia for the next 10 years or so. There is no surefire guarantee that the things we present below will come to fruition, but the idea behind is to help you understand the real potential of this material cutting technology and the significant impact it can have on our future. 

3D Printing Allows You to Create Practically Anything in an Instant. 

There is an emerging trend happening right now in many different small shops from around the world. And this has something to do with the printing of 3-dimensional objects with the use of plastics and resins. Sometimes, even metal alloys can be taken advantage of for this purpose. 

It is clear to see that 3D printing is in its infancy stage right now. Ordinary people can now reach out to printing firms offering 3D printing services and have them 3D print their objects for them. But that is just the tip of an iceberg. Just recently, several printing firms demonstrated how nylon printing can be utilized in the creation of articles of clothing. In a decade or so from today, we will wear 3D printed clothes. 

Convenience Through Precision Mechanics

The goal of CNC applications is not necessary to create brand new objects. You can rather make use of it to automate already laid out standard manual processes or those that are done by the hand. This has caused new industries to spring up. 

You can draw out a design just with the use of plain pen and paper first, and then eventually refine the details on your laptop. Such kinds of technologies are making their way to the home, too. Even cake decorators and egg printers (they are making use of food-safe inks in making works of art on the surface of eggshells) adapted the use of CNC technology to their line of work.

CNC significantly helps business entities with their automation requirements and aids them in implementing mechanical control over the majority of their basic tasks at affordable costs. 

Mobile CNC Machines Available for Use by the General Public

Much like how the Internet has evolved over the years, CNC is like to take up the same path, too, up until it reaches a point of full mobility. Right this very second, there are available home CNC machines. You can make use of them in cutting wood, metal, and plastics, too. They are ideal for home use because they are not bulky and some models and makes would conveniently fit on a tabletop, and move it around when necessary by one person. 

We should not be surprised if one of these days, CNC Plasma Cutters industry would present us CNC cutting machines that are small enough to fit in the pocket. It is going to become a common sight in fully automated factories. Much like how the basic CNC, it will not take so much time before this kind of technology would reach the eager hands of an ordinary user.  

Conclusion: The inevitable evolution of CNC technology and its capabilities will usher us into a world best defined by instantaneous creations. Service robotics will also make us see and think about mechanical labor in a different light. While these beautiful developments are on-going, to remain at the forefront of these changes will be of prime importance than ever.